The Most Prevalent Issues In Audi G28
How to Replace an Audi G28 Engine Speed Sensor Charles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. The sensor is located near the transmission's edge just above the flywheel gear. It sends a signal to the ECU via a grey wire (T55/49) which is then sent to the tachometer located in the instrument cluster. 1. Engine Speed Sensor Located on the edge of the transmission, above the flywheel ring gear G28 Engine Speed Sensor sends signals to ECU pin T55/49 using a grey wire. The ECU uses this information to regulate boost and fuel. It also sends an alert to the G5 Tachometer within the instrument cluster. The sensor is used to link with the G40 Camshaft position Sensor. The ecu needs to know when the crankshaft is TDC and where the camshaft is so it can activate spark and injectors according to the situation. If this sensor fails the ECU will show a P00160 code which means the Crank Shaft and Intake Camshaft aren't in sync and could indicate the chain is stretched or a jump link on the upper timing chain. However, the code won't be displayed on its own without additional information from other sensors (G4 and G40). Testing is a bit challenging because there are two connector pins and they serve different purposes but the best method to test it is to measure resistance between the sensor and the ECU. If the sensor is operational, it should be reading around 1000 ohms. Examine for signs of coolant or oil in the connector bay if there are problems with this part. 2. Injectors Yesterday, as i was accelerating off the highway paytoll at full speed, i noticed a huge drop in power. It was as if the engine was running out of gas. Or my injectors weren't firing. Today, i pulled out the spark plugs, three were drenched with gazoline the 4th one was dry. When I crank the engine, there are no sparks, i place a tissue on top of each injector hole and the 3 drenched with gazoline jump out but the 4th stays shut. I inspected the ground connection on ECU pins 14/55,30/55 and 48/55 I get zero Ohm. So i assume the problem is elsewhere. I also tried to reset the PID but without success. The car will start when the G28 is disconnected, but it runs fine with the G28 connected. However the intermittent misfire issue still occurs at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bars but the actual pressure is 0. I don't know what to do. I think I've all other possibilities out. I'm afraid i may have missed something. Please let me know If you have any suggestions! TIA! 3. Fuel Pump The fuel pump of the g28 gets a signal from the RPM sensor. The GM-style sensor is identical to the G4 and both are used in the 80 100, 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or in a local parts store. Test them out by putting your DMM in resistance mode and measure the resistance between pins 1 (with the bump on the connector end up) and 2 (2nd from left on the black connector's end). They must be infinite Ohms. 4. ECU The ECU of our 20vt turbo (3B AAN ABY ADU) engines requires to know both the position and speed of the crankshaft to determine timing of the fuel injector, etc. To do this, it uses a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these sensors go badly, you will see codes on the diagnostic scanner which could cause engine shut down. Some of the signs of a failing G28 sensor are an inaccurate rev counter in the gearbox the gears are shifting faster than normal and/or misfiring when you are in gear. It is likely that your sensor is failing and needs to be replaced if you experience any of these signs. The good thing is that they are very affordable and easy to find particularly in the case of an Bosch model, which is what ours are. Alternatively, GM' replacement audi car key of this part would be an option. 5. Tachometer A faulty engine speed sensor could be the cause of a slew of problems in your vehicle. It's a vital component of your Audi's transmission, as it sends information to the ECU about how fast or slow the car's crankshaft is rotating. If this sensor fails, it can affect the performance of the transmission and the rest of the car's components. The G5 engine speed sensor is located at the edge of the transmission above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49 via a grey wire. The ECU then uses and processes this signal to regulate fuel, timig and boost, and also transmitting it to the G5 tachometer in the instrument cluster. You can check the sensor for failure by examining the continuity between it and the tachometer. You can also check continuity between ECU pin T55/49 and the instrument cluster connection on pin T6a/1 (trace [79]) as well as between T6a/1, and the instrument cluster pin T26a/12. You should see approximately 1000 ohms of resistance between these two points. This is the same across the Audi 80-100-200-RS2 model, ranging from the 1985 MC all the way up to the 1997 UrS AN and 1995 RS2 Du, so you might find good ones in wrecking yards.